How will X-Ray Computed Tomography help your business?

06 Nov 2023
Article review in November 2026

Examining the inside of a part, a prototype, or an assembly without damaging it can provide valuable information at different stages of its life cycle and address many industrial challenges.

Derived from medical imaging technologies, industrial X-ray tomography makes it possible to visualize and analyze the internal structures of an object in 3D, at high resolution and non-destructively. Micro-tomography (micro-CT) has thus become a valuable tool for quality control, inspection, defect detection, materials analysis, dimensional metrology, and even comparing a manufactured part to its CAD model.

From R&D to quality control in production, including industrialization and failure analysis, tomography can thus support many challenges throughout a product’s life cycle.

Understanding the principles of industrial X-ray tomography

CT system how to
Industrial X-ray tomography, also called CT for Computed Tomography, is a non-destructive imaging and testing technique that provides a three-dimensional (3D) representation of the inside of a part or material.

During a CT acquisition, the part is placed on a rotation stage that makes one or more full turns. The machine, the X-ray source, and the acquisition parameters are controlled by the X-Act software. As the part rotates, a series of radiographic projections is acquired from different angles.

All of these projections are then used in the reconstruction step to generate a complete 3D volume of the part. This step is also carried out with X-Act, which now has a section specifically dedicated to the reconstruction of tomographic data. Once the volume is obtained, it becomes possible to navigate through it, make virtual cuts, and use post-processing software to extract the information you are looking for: internal defects, dimensional data, material characteristics, assembly analysis, or comparison with a CAD model.

Why use industrial X-ray tomography?

One of the main advantages of industrial tomography is being able to access information located inside a part without destroying it. But its value goes well beyond simple visualization: the 3D data obtained can then be used to address different inspection, control, and analysis challenges.

Industrial tomography throughout a product’s life cycle

Tomography can come into play well before the inspection of a finished part or the analysis of a defective one. From the earliest development phases, from the choice of materials to the first POCs and prototypes, then during design, industrialization, and production, it provides valuable information at every stage of your product’s life cycle. It can also be used after a product enters production to check its quality, analyze a failure, or understand the origin of an anomaly.
Product life cycle with CT

R&D and product development

In the R&D phase, tomography can come into play from the very first steps of a product’s development. It allows teams to study different materials and components, better understand their behavior, and observe the influence of design choices or manufacturing processes on the result obtained.
From the first POCs to prototypes, tomography thus supports teams through their successive iterations before the product is industrialized.

Industrialization and production

During industrialization, tomography makes it possible to validate manufacturing processes and verify that the first parts produced meet the expected results. Regular inspections then make it possible to monitor the stability of production and quickly identify the appearance of a drift or a non-conformity.
With a tomography system installed directly in the workshop, teams can quickly access the data of the parts produced and make the necessary decisions faster to adjust the process. Depending on the parts, the production rate, and the inspections required, X-ray inspection can also be integrated into automated quality control processes, as close as possible to production.
This helps limit the production of non-conforming parts and the lost time and costs that can result

Failure analysis

When a part or product that previously worked suddenly fails, tomography can be used to investigate and find the origin of the problem without first destroying or dismantling the part.
It can help locate an anomaly and better understand the mechanisms that led to the failure, for example, on a component, an assembly, or a battery. Identifying the origin of the problem then makes it possible to act on the design, materials, components, or manufacturing process in order to make the necessary corrections and limit the risk of the failure happening again.

Reverse engineering

Reverse engineering is particularly useful when you need to study, reproduce, or evolve an older part whose drawings or design data are no longer available.
Tomography then makes it possible to digitize the part in 3D and access its external as well as internal geometries, including those that are hard to reach with surface digitization methods. The data obtained can then be used to rebuild a digital model of the part, with a view to reproducing, modifying, or improving it.

In which sectors is industrial CT system used?

Thanks to the diversity of information it can provide, industrial X-ray tomography is now used in many industrial and scientific sectors.
However, tomography is not limited to one particular sector: its value depends above all on the part to be analyzed, the material, the manufacturing process, and the information sought.
Aerospace
Aerospace
Arts, jewelry & watchmaking
Arts, jewelry & watchmaking
Automotive
Automotive
Batteries
Batteries
Composites
Composites
Defense
Defense
Additive manufacturing
Additive manufacturing
Electronics
Electronics
Metals casting
Metals casting
Medical & Dental
Medical & Dental
Plastic injection
Plastic injection
Oil & Gas
Oil & Gas
Polymers & elastomers
Polymers & elastomers
Academic research
Academic research

Can all parts be inspected by a ct Scan?

Industrial tomography makes it possible to inspect a very wide variety of parts and materials: from polymers to metals, from electronic components to batteries, and from small samples and cells to dense or large industrial parts. Each application, however, requires a suitable configuration to reach the level of detail sought and to identify the most relevant tomography platform.

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Product lines
EXPLORER
NANO
FORCE
Platforms
EasyTom S
EasyTom L
EasyTom XL
EasyTom B
EasyTom L
EasyTom XL
UltraTom
EasyTom L
EasyTom B
Series
Metrology Series



Fab Series





Performance
Resolution
         
         
         
         
         
         
         
         
         
Sample density
         
         
         
         
         
         
         
         
         
EXPLORER EasyTom S
Series
Metrology Series   
Fab Series   
Performance
Resolution            
Sample density            
EXPLORER EasyTom L
Series
Metrology Series   
Fab Series   
Performance
Resolution            
Sample density            
EXPLORER EasyTom XL
Series
Metrology Series  — 
Fab Series   
Performance
Resolution            
Sample density            
EXPLORER EasyTom B
Series
Metrology Series  — 
Fab Series  — 
Performance
Resolution            
Sample density            
NANO EasyTom L
Series
Metrology Series   
Fab Series  — 
Performance
Resolution            
Sample density            
NANO EasyTom XL
Series
Metrology Series  — 
Fab Series  — 
Performance
Resolution            
Sample density            
NANO UltraTom
Series
Metrology Series   
Fab Series  — 
Performance
Resolution            
Sample density            
FORCE EasyTom L
Series
Metrology Series   
Fab Series  — 
Performance
Resolution            
Sample density            
FORCE EasyTom B
Series
Metrology Series   
Fab Series  — 
Performance
Resolution            
Sample density            


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