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Geometric inspection by CT

Geometric inspection by CT

Measure wall thickness and form tolerances and optimise your parts with RX Solutions geometric inspection by CT.

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Geometric inspection by CT
Ferrule - Optic fiber connector
Computed tomography is a powerful technology that allows complex components and materials to be inspected in different ways. It is a simple and effective way to deliver results based on a non-destructive approach and to generate data to characterise internal and external features through its ability to reconstruct complete three-dimensional models.

CT makes many applications possible:  from traditional industrial analyses such as the search for defects linked to manufacturing processes (porosity, cracks, inclusions) to geometric inspection  of both the internal and external surfaces of complex components.

Geometric inspection checks that the actual shape of a part meets its dimensions and tolerances. X-ray CT reconstructs a complete 3D model, inside and out, in a single scan, with no contact and no cutting. It measures dimensions, form and position tolerances, parallelism, perpendicularity and concentricity, including in areas that are inaccessible to coordinate measuring machines (CMMs).  Discuss my dimensional measurement project

Why choose CT for your geometric inspections?

<strong>Exceptional precision </strong><br><br>Resolution down to sub-micron (0.25 &micro;m)-image
Exceptional precision

Resolution down to sub-micron (0.25 µm)
<strong>Speed</strong><br><br>A single scan for all your geometric inspections-image
Speed

A single scan for all your geometric inspections
<strong>Complete vision </strong><br><br>Simultaneous inspection of the internal and external geometries-image
Complete vision

Simultaneous inspection of the internal and external geometries
<strong>Non-destructive </strong><br><br>Total preservation of your samples-image
Non-destructive

Total preservation of your samples

Wall thickness analysis

Determining material thickness

Wall thickness is one of the challenges that designers of industrial parts have to meet. Many industrial parts, such as pipes, bottles, medical pills and turbine blades, are specified by their wall thicknesses to ensure mechanical behaviour, the expected weight and regulatory compliance.

Measuring material thickness on a volume generated by CT is direct. The results are displayed via post-processing software using a colour code, showing the areas where the thickness is out of tolerance and giving the minimum, maximum, mean and standard deviation. Wall thickness analysis completes the characterisation of samples by providing an easy-to-understand three-dimensional map, as well as measurements taken on virtual sections.

Do you want to measure the dimensions of your parts precisely, or compare a scan with its CAD model? Find the full details on our dedicated page.

Development and reverse engineering

From scanning a part to generating its CAD model

Starting from a real physical object, a CT scan generates a point cloud of every surface. A CAD file can then be generated from this point cloud to obtain a virtual three-dimensional model of the part. The extracted surfaces can be exported in various formats such as STL, WRL, TXT… which are recognised by most design software.

Reverse engineering is particularly useful for shortening the development time of new products by enabling rapid prototyping of your components and competitor product analysis.


Discuss my geometrical applications

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Sector-specific applications for optimisation through geometric inspection

Industrial CT improves geometric inspection in every field. Find out how two major sectors take advantage of geometric inspection by CT to optimise their production.
Contrôles géométriques par tomographie
Pièce plastique en moulage par injection

Plastics industry: controlling deformation in injection moulding


Moulding processes always involve undesirable effects such as deformation: dimensional variations or shrinkage. X-ray CT fully analyses your injection-moulded parts by revealing their internal and external geometric characteristics. This complete view makes it possible to pinpoint the sources of deformation and to optimise your moulds and production parameters effectively.

Benefits of using CT to inspect injection-moulded parts:

  • Shorter development cycles
  • Optimised moulding parameters
  • Improved part quality
  • Less production scrap

Geometric inspections by CT
Circuit board

Electronics industry: inspecting miniaturised high-precision components

The electronics industry demands ultra-precise geometric inspection of ever more miniaturised components and complex multi-layer assemblies. Traditional inspection methods reach their limits in the face of these technological challenges.
CT optimises the inspection of electronic assemblies, simultaneously revealing internal defects and external anomalies that other non-destructive techniques cannot see. This unique capability guarantees the reliability of the most critical components.

Check and improve electronic components:
  • Geometric measurements: dimensions, positioning, alignment
  • Defect detection: faulty solder joints, displaced components, defective connections
  • Structural integrity analysis: broken wires, missing material, internal cracks
  • Validation of complex assemblies: multi-layer circuits, sealed housings, micro-components


Learn more about geometric inspection by CT

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The platforms for geometric inspection

At RX Solutions, we offer 3 lines of CT systems: the Explorer, Nano or Force line. These lines can then be customised with our Series, to match your applications and operating constraints. For production constraints, there is the FAB Series, and for dimensional measurements, the Metrology Series.


Product lines
EXPLORER
NANO
FORCE
Platforms
EasyTom S
EasyTom L
EasyTom XL
EasyTom B
EasyTom L
EasyTom XL
UltraTom
EasyTom L
EasyTom B
Series
Metrology Series



Fab Series





Performance
Resolution
         
         
         
         
         
         
         
         
         
Sample density
         
         
         
         
         
         
         
         
         
EXPLORER EasyTom S
Series
Metrology Series   
Fab Series   
Performance
Resolution            
Sample density            
EXPLORER EasyTom L
Series
Metrology Series   
Fab Series   
Performance
Resolution            
Sample density            
EXPLORER EasyTom XL
Series
Metrology Series  — 
Fab Series   
Performance
Resolution            
Sample density            
EXPLORER EasyTom B
Series
Metrology Series  — 
Fab Series  — 
Performance
Resolution            
Sample density            
NANO EasyTom L
Series
Metrology Series   
Fab Series  — 
Performance
Resolution            
Sample density            
NANO EasyTom XL
Series
Metrology Series  — 
Fab Series  — 
Performance
Resolution            
Sample density            
NANO UltraTom
Series
Metrology Series   
Fab Series  — 
Performance
Resolution            
Sample density            
FORCE EasyTom L
Series
Metrology Series   
Fab Series  — 
Performance
Resolution            
Sample density            
FORCE EasyTom B
Series
Metrology Series   
Fab Series  — 
Performance
Resolution            
Sample density            

Discover the 3 RX Solutions lines: Force, Explorer and Nano


Dental part scanned by Explorer micro-tomography Aerospace part in metal additive manufacturing 

EXPLORER

Versatile micro-tomography

2 µm RESOLUTION
300 kV SOURCE VOLTAGE
< 1 µm MIN. VOXEL

Reveal the invisible at the micron scale.

Access the finest microstructures, porosities and interfaces with a resolution down to the nanometre scale.

Platforms Easytom S · Easytom L · Easytom XL · EasyTom B
 Discover the Explorer line      
Microscopic structure analysed at nanometric resolution Life sciences, Wood

NANO

Nanometric analysis

250 nm RESOLUTION
160 kV SOURCE VOLTAGE
30 nm MIN. VOXEL

Reveal the smallest details with nanometric precision.

Nanometric resolutions to characterise microstructures, porosities and interfaces at a scale that optical microscopy cannot reach.

Platforms Easytom L · Easytom XL · Ultratom
 Discover the Nano line      
Electronic component inspected by Force high-energy tomography Titanium additive manufacturing injector 

FORCE

High-energy solution

4 µm RESOLUTION
450 kV SOURCE VOLTAGE
250 kgs Load up to

See through the densest materials.

Inspect thick metal parts, complex assemblies and highly absorbing components with optimal image quality.

Platforms Easytom L · Easytom B
 Discover the Force line      

 How to identify my CT needs

A custom-made solution, designed with you

If no standard platform matches your needs exactly, we can look at a custom project together. From a simple adaptation of an existing platform to a completely unique design, our teams work in collaboration with yours to design the CT system that will meet your applications precisely.

 Discover custom-made CT systems 

Geometric inspectionWhy check the geometry of your parts with RX Solutions

At RX Solutions, all our teams are 100% dedicated to CT. From standard to custom projects, we have the solution that will meet your specific application precisely.
01

Manufacturer for over 20 years

We have been designing and building our CT systems in France for over 20 years. This direct expertise allows us to offer you the most suitable configuration, without depending on an intermediary.
02

A modular line to suit your needs

Force, Explorer, Nano or a custom configuration: our line covers a broad spectrum of industrial applications, with the option of adapting each platform to your specific constraints.
03

Complete technical support

Installation, training for your teams, and preventive maintenance: we support you well beyond delivery of the machine to guarantee its long-term performance.
04

An international distributor network

Wherever you are, our distributor network provides local support, in your language and in line with local practices.


Discuss my geometrical applications

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 Geometric inspectionFAQ : what you need to know about geometric inspection by CT

How does CT measure the wall thickness of a part?
CT generates a complete 3D volume of the part without cutting it. Post-processing software then calculates the thickness at every point of the wall, with a colour code showing the out-of-tolerance areas, as well as the minimum, maximum, mean and standard deviation values.
Can reverse engineering by CT directly generate a usable CAD file?
Yes. The scan produces a 3D point cloud of the internal and external surfaces, from which a CAD file is generated. The data can be exported in standard formats (STL, WRL, TXT…) compatible with most design software.
Does geometric inspection by CT work on parts that are already assembled?
Yes, this is one of the main advantages of the method: it makes it possible to inspect the internal and external geometries of an assembly without dismantling it, which is impossible with traditional contact-based or line-of-sight inspection methods.
Can CT replace conventional CMM inspections for tooling optimisation?
It complements them rather than replacing them: CT provides an overall, internal view that is impossible to obtain with a tactile CMM, ideal for identifying the sources of deformation in moulding or assembly defects in electronics. Critical dimensions can then be validated by CMM if necessary.
What is the difference between geometric inspection and dimensional measurement/metrology by CT?
Geometric inspection checks that the shape of the part meets its tolerances (wall thickness, shapes, positions, deformations) and is also used for reverse engineering. Dimensional measurement concerns the precise measurement of dimensions and the comparison of the scan with the CAD model, with the Metrology Series for certified measurements
Which geometric characteristics can CT measure?
Dimensions, form and position tolerances, parallelism, perpendicularity, concentricity, wall thickness.
What resolution can be achieved?
Sub-micron, depending on the line (down to 250 nm with the Nano line). Measurement accuracy depends on the part and on the configuration of the CT system.

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